# PROCESS PURPOSE
The purpose is to produce a Mechanical (Component = Components (physical or virtual) are the lowest level elements of the mechanical architecture for which the component design is further defined.) Sample that reflects properly the Mechanical (Component = Components (physical or virtual) are the lowest level elements of the mechanical architecture for which the component design is further defined.) Design and (Mechanical Component Sample Production Specification = Mechanical Component Sample Production Specification includes, e.g.:
process design
vertical range of manufacture
manufacturing equipment
structure and logistics of manufacturing
make or buy decision
production process parameters (e.g., pressure, rates, calibration data, etc.)
).
# PROCESS OUTCOMES
O1
A (Mechanical Component Sample Production Specification = Mechanical Component Sample Production Specification includes, e.g.:
process design
vertical range of manufacture
manufacturing equipment
structure and logistics of manufacturing
make or buy decision
production process parameters (e.g., pressure, rates, calibration data, etc.)
) is developed, agreed on with and communicated to all affected parties.
O2
Mechanical (Component = Components (physical or virtual) are the lowest level elements of the mechanical architecture for which the component design is further defined.) Samples are produced according to the (Mechanical Component Sample Production Specification = Mechanical Component Sample Production Specification includes, e.g.:
process design
vertical range of manufacture
manufacturing equipment
structure and logistics of manufacturing
make or buy decision
production process parameters (e.g., pressure, rates, calibration data, etc.)
) and Mechanical (Component = Components (physical or virtual) are the lowest level elements of the mechanical architecture for which the component design is further defined.) Design.
O3 (Consistency = Consistency addresses content and semantics and ensures that Information items are not in contradiction to each other.
Consistency is supported by bidirectional traceability.
See also chapter D.3.) and bidirectional (Traceability = Traceability refers to the existence of references or links between Information items.
Traceability supports coverage analysis, impact analysis, requirements implementation status tracking etc.
See also chapter D.3.) are established between the (Mechanical Component Sample Production Specification = Mechanical Component Sample Production Specification includes, e.g.:
process design
vertical range of manufacture
manufacturing equipment
structure and logistics of manufacturing
make or buy decision
production process parameters (e.g., pressure, rates, calibration data, etc.)
) and Mechanical (Component = Components (physical or virtual) are the lowest level elements of the mechanical architecture for which the component design is further defined.) Design; and bidirectional (Traceability = Traceability refers to the existence of references or links between Information items.
Traceability supports coverage analysis, impact analysis, requirements implementation status tracking etc.
See also chapter D.3.) is established as a chain between the Mechanical (Component = Components (physical or virtual) are the lowest level elements of the mechanical architecture for which the component design is further defined.) Sample, (Production = Production is defined as component manufacturing or system assembly or the combination of both.) Data and (Mechanical Component Sample Production Specification = Mechanical Component Sample Production Specification includes, e.g.:
process design
vertical range of manufacture
manufacturing equipment
structure and logistics of manufacturing
make or buy decision
production process parameters (e.g., pressure, rates, calibration data, etc.)
).
O4
The (Production = Production is defined as component manufacturing or system assembly or the combination of both.) Data is summarized in the (Production = Production is defined as component manufacturing or system assembly or the combination of both.) Report, which is communicated to all affected parties.
# BASE PRACTICES
BP1
Develop Mechanical Component Sample Production Specification. (
O1 )
Develop a Specification for Sample (Production = Production is defined as component manufacturing or system assembly or the combination of both.) of the Mechanical (Component = Components (physical or virtual) are the lowest level elements of the mechanical architecture for which the component design is further defined.). The (Mechanical Component Sample Production Specification = Mechanical Component Sample Production Specification includes, e.g.:
process design
vertical range of manufacture
manufacturing equipment
structure and logistics of manufacturing
make or buy decision
production process parameters (e.g., pressure, rates, calibration data, etc.)
) shall be consistent with the Mechanical (Component = Components (physical or virtual) are the lowest level elements of the mechanical architecture for which the component design is further defined.) Design.
Note 1: The (Mechanical Component Sample Production Specification = Mechanical Component Sample Production Specification includes, e.g.:
process design
vertical range of manufacture
manufacturing equipment
structure and logistics of manufacturing
make or buy decision
production process parameters (e.g., pressure, rates, calibration data, etc.)
) may contain the definition of the (Production = Production is defined as component manufacturing or system assembly or the combination of both.) method(s) and (Verification method = Each requirement must be verifiable.
Methods for qualitative or quantitative verification of objects or artifacts, like:
tests
reviews
simulations
calculation
tolerance analysis
)(s) ( (Control plan = This is a plan which ensures that the processes are defined and implemented and that the assembled system fulfills the respective specifications.
A control plan shall contain:
specifications to be verified
process parameters to be verified
verification methods to be used
a procedure how to handle non-conformances
verification infrastructure/equipment to be used
)).
BP2
Agree on Mechanical Component Sample Production Specification. (
O1 )
Communicate the agreed (Mechanical Component Sample Production Specification = Mechanical Component Sample Production Specification includes, e.g.:
process design
vertical range of manufacture
manufacturing equipment
structure and logistics of manufacturing
make or buy decision
production process parameters (e.g., pressure, rates, calibration data, etc.)
) to all affected parties (e.g., engineering, sample shop, (Production = Production is defined as component manufacturing or system assembly or the combination of both.)).
Note 2: The communication of the (Mechanical Component Sample Production Specification = Mechanical Component Sample Production Specification includes, e.g.:
process design
vertical range of manufacture
manufacturing equipment
structure and logistics of manufacturing
make or buy decision
production process parameters (e.g., pressure, rates, calibration data, etc.)
) to suppliers is handled by ACQ.4 Supplier Monitoring.
BP3
Produce the Mechanical Component Samples. (
O2 )
Ensure and support the Sample (Production = Production is defined as component manufacturing or system assembly or the combination of both.) of Mechanical (Component = Components (physical or virtual) are the lowest level elements of the mechanical architecture for which the component design is further defined.) according to the Mechanical (Component = Components (physical or virtual) are the lowest level elements of the mechanical architecture for which the component design is further defined.) Design and the (Mechanical Component Sample Production Specification = Mechanical Component Sample Production Specification includes, e.g.:
process design
vertical range of manufacture
manufacturing equipment
structure and logistics of manufacturing
make or buy decision
production process parameters (e.g., pressure, rates, calibration data, etc.)
). Record (Production = Production is defined as component manufacturing or system assembly or the combination of both.) Data according to the (Mechanical Component Sample Production Specification = Mechanical Component Sample Production Specification includes, e.g.:
process design
vertical range of manufacture
manufacturing equipment
structure and logistics of manufacturing
make or buy decision
production process parameters (e.g., pressure, rates, calibration data, etc.)
).
Note 3: (Production = Production is defined as component manufacturing or system assembly or the combination of both.) here means only sample phases (e.g., prototype building, pre-series (Production = Production is defined as component manufacturing or system assembly or the combination of both.)) and does not cover the process of industrialization.
BP4
Ensure consistency and establish bidirectional traceability. (
O3 )
1. Ensure (Consistency = Consistency addresses content and semantics and ensures that Information items are not in contradiction to each other.
Consistency is supported by bidirectional traceability.
See also chapter D.3.) and establish bidirectional (Traceability = Traceability refers to the existence of references or links between Information items.
Traceability supports coverage analysis, impact analysis, requirements implementation status tracking etc.
See also chapter D.3.) between the (Mechanical Component Sample Production Specification = Mechanical Component Sample Production Specification includes, e.g.:
process design
vertical range of manufacture
manufacturing equipment
structure and logistics of manufacturing
make or buy decision
production process parameters (e.g., pressure, rates, calibration data, etc.)
) and the Mechanical (Component = Components (physical or virtual) are the lowest level elements of the mechanical architecture for which the component design is further defined.) Design. 2. Establish bidirectional (Traceability = Traceability refers to the existence of references or links between Information items.
Traceability supports coverage analysis, impact analysis, requirements implementation status tracking etc.
See also chapter D.3.) between the recorded (Production = Production is defined as component manufacturing or system assembly or the combination of both.) Data and the (Mechanical Component Sample Production Specification = Mechanical Component Sample Production Specification includes, e.g.:
process design
vertical range of manufacture
manufacturing equipment
structure and logistics of manufacturing
make or buy decision
production process parameters (e.g., pressure, rates, calibration data, etc.)
). 3. Establish bidirectional (Traceability = Traceability refers to the existence of references or links between Information items.
Traceability supports coverage analysis, impact analysis, requirements implementation status tracking etc.
See also chapter D.3.) between the produced Mechanical (Component = Components (physical or virtual) are the lowest level elements of the mechanical architecture for which the component design is further defined.) Samples and the recorded (Production = Production is defined as component manufacturing or system assembly or the combination of both.) Data.
Note 4: Bidirectional (Traceability = Traceability refers to the existence of references or links between Information items.
Traceability supports coverage analysis, impact analysis, requirements implementation status tracking etc.
See also chapter D.3.) supports (Consistency = Consistency addresses content and semantics and ensures that Information items are not in contradiction to each other.
Consistency is supported by bidirectional traceability.
See also chapter D.3.), and facilitates impact analyses of change requests, and demonstration of (Verification = Verification is confirmation through the provision of objective evidence that an element fulfils the specified requirements.) (Coverage = There are:
all objects
relevant objects
mapped objects
Coverage is a measure used to describe the ratio of mapped objects to relevant objects for a specific purpose.
For instance:
Requirements coverage: ratio of mapped system requirements versus relevant system requirements
Dimensional test coverage: ratio of tested dimensions versus total numbers of dimensions
Elements test coverage: degree of tested elements versus all created elements
Verification coverage for critical characteristics: ratio of tested or verified (e.g. production process capability – CpK) critical characteristics based on control plan
).
Linked Knowledge Nuggets: arrow_forward "Consistency vs. Traceability – What’s the Difference?"
personAuthor: Process Fellows
Consistency ensures that related content doesn’t contradict itself – e.g., requirements align with architecture and test. Traceability, in contrast, is about links: can you follow a requirement through to implementation and verification? Both are needed – consistency builds trust, traceability enables control. Typically, traceability strongly supports consistency review.
arrow_forward "The role of traceability in risk control"
personAuthor: Process Fellows
Traceability isn’t just about completeness — it’s about managing impact. When a requirement changes, trace links tell you what’s affected. That’s your early-warning system.
arrow_forward "The true benefit of traceability
"
personAuthor: Process Fellows
Sometimes the creation of traceability is seen as an additional expense, the benefits are not recognized.
Traceability should be set up at the same time as the derived elements are created. Both work products are open in front of us and the creation of the trace often only takes a few moments.
In the aftermath, the effort increases noticeably and the risk of gaps is high.
If the traceability is complete and consistent, the discovery of dependencies is unbeatably fast and reliable compared to searching for dependencies at a later stage, when there may also be time pressure.
It also enables proof of complete coverage of the derived elements and allows the complete consistency check.
BP5
Summarize and communicate the Production Data. (
O4 )
Summarize the (Production = Production is defined as component manufacturing or system assembly or the combination of both.) Data of the Mechanical (Component = Components (physical or virtual) are the lowest level elements of the mechanical architecture for which the component design is further defined.) Samples to the (Production = Production is defined as component manufacturing or system assembly or the combination of both.) Report and communicate it to all affected parties.
Note 5: (Production = Production is defined as component manufacturing or system assembly or the combination of both.) Data may contain: - Capability of chosen (Production = Production is defined as component manufacturing or system assembly or the combination of both.) method - Manufacturability of the Mechanical (Component = Components (physical or virtual) are the lowest level elements of the mechanical architecture for which the component design is further defined.) Samples - Improvement potential for future (Release = A physical product delivered to a customer, including a defined set of functionalities and properties.) - Process Data and information Note 6: See SUP.9 for handling (Verification = Verification is confirmation through the provision of objective evidence that an element fulfils the specified requirements.) results that deviate from expected results. Note 7: The communication of information mentioned above is handled by ACQ.4 Supplier Monitoring in case of (Production = Production is defined as component manufacturing or system assembly or the combination of both.) at a supplier’s site. Affected parties could be: - Industrialization - Series (Production = Production is defined as component manufacturing or system assembly or the combination of both.) - Mechanical engineering - Project Management - Quality Assurance
# OUTPUT INFORMATION ITEMS
13-52
Communication Evidence (
O4 )
All forms of interpersonal communication such as
emails, also automatically generated ones
tool-supported workflows
meeting, verbally or via meeting minutes (e.g. daily standups)
podcasts
blogs
videos
forums
live chats
wikis
photo protocols
Used by these processes:
MEE.1 Mechanical Requirements Analysis
MEE.2 Mechanical Architecture and Design
MEE.3 Mechanical Component Sample Production
MEE.4 Mechanical Integration and Verification against Mechanical Architecture and Design
MEE.5 Verification against Mechanical Requirements
Used by these process attributes:
PA2.1 Performance Management
13-51
Consistency Evidence (
O3 )
Demonstrates bidirectional (Traceability = Traceability refers to the existence of references or links between Information items.
Traceability supports coverage analysis, impact analysis, requirements implementation status tracking etc.
See also chapter D.3.) between artifacts or information in artifacts, throughout all phases of the life cycle, by e.g.
tool links
hyperlinks
editorial references
naming conventions
Evidence that the content of the referenced or mapped information coheres semantically along the (Traceability = Traceability refers to the existence of references or links between Information items.
Traceability supports coverage analysis, impact analysis, requirements implementation status tracking etc.
See also chapter D.3.) chain, e.g. by
performing pair or group work
performing peer reviews, e.g. spot checks
maintaining revision histories in documents
providing change commenting (via e.g. meta-information) of database or repository entries
This evidence can be accompanied by e.g. Definition of Done (DoD) approaches
Used by these processes:
MEE.1 Mechanical Requirements Analysis
MEE.2 Mechanical Architecture and Design
MEE.3 Mechanical Component Sample Production
MEE.4 Mechanical Integration and Verification against Mechanical Architecture and Design
MEE.5 Verification against Mechanical Requirements
11-ME04
Mechanical Component (
O2 )
Mechanical (Component = Components (physical or virtual) are the lowest level elements of the mechanical architecture for which the component design is further defined.) are the lowest level of mechanical (Element = The term Element is a collective term for virtual or physical objects on architecture, design, and verification level on the left and right side of the "V-Model".
An architecture specifies the elements of the system. Elements are hierarchically decomposed into smaller elements down to the components which are at the lowest level of the architecture.) of the architecture
Used by these processes:
MEE.3 Mechanical Component Sample Production
19-ME01
Mechanical Component Sample Production Specification (
O1, O2 )
Identifies what needs and objectives or goals are to be satisfied
Establishes the options and approaches for satisfying the needs, objectives, or goals
Establishes the evaluation criteria against which the strategic options are evaluated
Identifies any constraints/risks and how these will be addressed
The (Mechanical Component Sample Production Specification = Mechanical Component Sample Production Specification includes, e.g.:
process design
vertical range of manufacture
manufacturing equipment
structure and logistics of manufacturing
make or buy decision
production process parameters (e.g., pressure, rates, calibration data, etc.)
) may include:
process design
locations
vertical range of manufacture
manufacturing equipment
structure and logistics of manufacturing
suppliers
staff structure
reference to (Release = A physical product delivered to a customer, including a defined set of functionalities and properties.) scope
reference to (Verification measure = Verification measures can be:
Test cases
Measurements
Calculations
Simulations
Reviews
Analyses
Note: In particular domains certain verification measures may not be applicable, e.g., software units generally cannot be verified by means of calculations or analyses.)
Used by these processes:
MEE.3 Mechanical Component Sample Production
15-ME01
Production Report (
O4 )
Identification of produced (Element = The term Element is a collective term for virtual or physical objects on architecture, design, and verification level on the left and right side of the "V-Model".
An architecture specifies the elements of the system. Elements are hierarchically decomposed into smaller elements down to the components which are at the lowest level of the architecture.) (e.g., drawing, BOM, serial number, batch number, lot number)
Records related to:
findings and observations
(Production = Production is defined as component manufacturing or system assembly or the combination of both.) data
deviations (e.g., from the assembly (Plan = As appropriate to the application and purpose:
Identifies what objectives or goals there are to be satisfied
Establishes the options and approach for satisfying the objectives, or goals
Identification of the plan owner
Includes:
the objective and scope of what is to be accomplished
assumptions made
constraints
risks
tasks to be accomplished
schedules, milestones and target dates
critical dependencies
maintenance disposition for the plan
Method/approach to accomplish plan
Identifies:
task ownership, including tasks performed by other parties (e.g. supplier, customer)
quality criteria
required work products
Includes resources to accomplish plan objectives:
time
staff (key roles and authorities e.g. sponsor)
materials/equipment
budget
Includes a contingency plan for non-completed tasks
Plan is approved
), (Control plan = This is a plan which ensures that the processes are defined and implemented and that the assembled system fulfills the respective specifications.
A control plan shall contain:
specifications to be verified
process parameters to be verified
verification methods to be used
a procedure how to handle non-conformances
verification infrastructure/equipment to be used
), (Mechanical Component Sample Production Specification = Mechanical Component Sample Production Specification includes, e.g.:
process design
vertical range of manufacture
manufacturing equipment
structure and logistics of manufacturing
make or buy decision
production process parameters (e.g., pressure, rates, calibration data, etc.)